Decorative Element with TPU Film and Method of Its Manufacture

ABSTRACT

A method for producing a decorative element includes the steps of: (a) preparing a thermoplastic polyurethanes (abbreviated TPU) film, at least one ornament, and a releasing film, which has been coated with a glue layer on a plane thereof; (b) disposing the plane of the releasing film coated with the glue layer facing to the ornament; (c) arranging the ornament located between the TPU film and the releasing film to form a stacked array; (d) hot pressing the stacked array.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to a decorative element and, more particularly, to a decorative element comprising a TPU film and method for forming it.

2. Description of the Related Art

The design of commercial products has varied enormously. In addition, fashion has often dictated many design elements, such as products have uneven outsides, patterns, or trademarks sewn on the outside of products to make a certain style to look attractive. Presently, the ornament sewn on the outside of products requires a large amount of manual labor for sewing work.

Further, the ornament must previously reserve the outlet seam to provide a space to be sewn on the outside of products, so that the small size or complex ornament is hard and inconvenient to be sewn on the outside of products and increases manufacturing costs. Moreover, the ornaments sewn on the outside of products will form sewing traces arranged on the outside to make the products look promiscuous and unattractive.

Additionally, when outside of the product is non-planar, processors cannot paste the protecting film onto the ornaments and outside of the product easily, and air bubbles will be formed between the protecting film and outside of the product easily too.

The present invention is, therefore, intended to obviate or at least alleviate the problems encountered in the prior art.

SUMMARY OF THE INVENTION

According to the present invention, the main purpose is to provide a method for producing a decorative element includes the steps of: (a) preparing a thermoplastic polyurethanes (abbreviated TPU) film, at least one ornament, and a releasing film, which has been coated with a glue layer on a plane thereof; (b) disposing the plane of the releasing film coated with the glue layer facing to the ornament; (c) arranging the ornament located between the TPU film and the releasing film to form a stacked array; (d) hot pressing the stacked array.

An advantage of the method for producing the decorative element according to the present invention is that the TPU film, the ornament, and the releasing film are connected with each other by hot pressing, thereby allowing the decorative element to be processed accurately, conveniently and in a cost-saving manner.

Another advantage of the decorative element according to the present invention is that the decorative element can be coupling to a desired place easily, quietly, and conveniently.

Additional advantage of the decorative element according to the present invention is that the TPU film is transparent and pervious to light so that the ornament can be seen for aesthetic enjoyment.

Other objects, advantages, and new features of the present invention will become apparent from the following detailed description of the invention when considered in conjunction with the accompanied drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The illustrative embodiment may best be described by reference to the accompanying drawings where:

FIG. 1 is a flow chart of a method for producing a decorative element, in accordance with the present invention.

FIG. 2 is a side view of the decorative element in accordance with the present invention and shows a TPU film, an ornament, and a releasing film to be hot pressed by a hot press machine to produce the decorative element.

FIG. 3 is a cross-section view of the decorative element in accordance with the present invention and shows the TPU film, the ornament, the releasing film, and a glue layer arranged in a desired array before hot pressing.

FIG. 4 is a cross-section view of the decorative element in accordance with the present invention and shows the TPU film, the ornament, the releasing film, and a glue layer arranged in the desired array after hot pressing to form the decorative element.

FIG. 5 is a cross-section view of the decorative element in accordance with the present invention and shows the releasing film to be stripped therefrom.

FIG. 6 is a perspective view of the decorative element in accordance with the present invention.

FIG. 7 is a perspective view of the decorative element in accordance with the present invention and shows the decorative element to be applied to a shoe.

FIG. 8 is a perspective view of the decorative element in accordance with the present invention and shows the decorative element to be applied to a luggage.

All Figures are drawn for ease of explanation of the basic teachings of the present invention only; the extensions of the Figures with respect to number, position, relationship, and dimensions of the parts to form the preferred embodiments will be explained or will be within the skill of the art after the following teachings of the present invention have been read and understood. Further, the exact dimensions and dimensional proportions to conform to specific force, weight, strength, and similar requirements will likewise be within the skill of the art after the following teachings of the present invention have been read and understood.

Where used in the various Figures of the drawings, the same numerals designate the same or similar parts. Furthermore, when the terms “first”, “second”, “third”, “inner”, “outer”, “side”, “end”, “portion”, “section”, “longitudinal”, “clockwise”, “counterclockwise”, and similar terms are used herein, it should be understood that these terms have reference only to the structure shown in the drawings as it would appear to a person viewing the drawings and are utilized only to facilitate describing the invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

The present invention will be described through detailed illustration of an embodiment referring to the drawings.

Referring to FIG. 1, a method for producing a decorative element includes the steps of: (a) preparing a thermoplastic polyurethanes (abbreviated TPU) film, at least one ornament, and a releasing film, which has been coated with a glue layer on a plane thereof; (b) disposing the plane of the releasing film coated with the glue layer facing to the ornament; (c) arranging the ornament located between the TPU film and the releasing film to form a stacked array; (d) hot pressing the stacked array.

Referring to FIGS. 2 through 3, there is shown a decorative element 1 in accordance with the present invention. The decorative element 1 is adapted for coupling with a desired place.

Step (a): preparing a roll of TPU film 10, at least one roll of ornament 20, and a roll of releasing film 30, which has been coated with a glue layer 40 on a plane thereof. The TPU film 10 is transparent and pervious to light. The ornament 20 may be constructed of cotton thread or other decorative materials. The releasing film 30 includes first and second planes 31 and 32 disposed at two opposite ends thereof. The first plane 31 is adapted to be coated with the glue layer 40 and faced to the TPU film 10.

Step (b): disposing the first plane 31 of the releasing film 30 coated with the glue layer 40 facing to the ornament 20.

Step (c) arranging the ornament 20 located between the TPU film 10 and the first plane 31 to form a stacked array. The ornament 20 is located between the TPU film 10 and the first plane 31 of the releasing film 30 and contacted with the glue layer 40, so the ornament 20 is enclosed securely between the TPU film 10 and the releasing film 30 to form a stacked array.

(d) hot pressing the stacked array. The stack array is hot pressed by a hot pressing machine 2 to form the decorative element 1 to avoid air bubbles formed between the TPU film 10 and the releasing film 30. Additionally, the TPU film 10 is transparent and pervious to light, so that the ornament 20 can be seen for aesthetic enjoyment.

Referring to FIGS. 4 through 5, the TPU film 10 is defined a first width W1. The ornament 20 is defined a second width W2. The releasing film 30 is defined a third width W3. The first width W1 is equal to third width W3 generally, and the second width W2 is less than the third width W3, so that the TPU film 10 and the releasing film 30 coated with the glue layer 40 are contacted to each other with a big contact area in result the ornament 20 enclosed securely between the TPU film 10 and the releasing film 30. Moreover, the releasing film 30 can be stripped from the glue layer 40 so that the decorative element 1 is adapted for coupling with a desired place easily and conveniently.

Referring to FIGS. 6 through 8, they respectively show the decorative element 1 to be applied to a shoe and a luggage. The decorative element 1 is adapted for coupling with a desired place such as vamp of a shoe or outside of a luggage easily, quietly, and conveniently, and can be adjustable with quantity and configuration.

In view of the foregoing, an advantage of the method for producing the decorative element 1 according to the present invention is that the TPU film 10, the ornament 20, and the releasing film 30 are connected with each other by hot pressing, thereby allowing the decorative element 1 to be processed accurately, conveniently and in a cost-saving manner.

Another advantage of the decorative element 1 according to the present invention is that the decorative element 1 can be coupling to a desired place easily, quietly, and conveniently.

Additional advantage of the decorative element 1 according to the present invention is that the TPU film 10 is transparent and pervious to light so that the ornament 20 can be seen for aesthetic enjoyment.

Thus since the invention disclosed herein may be embodied in other specific forms without departing from the spirit or general characteristics thereof, some of which forms have been indicated, the embodiment described herein is to be considered in all respects illustrative and not restrictive. The scope of the invention is to be indicated by the appended claims, rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein. 

What is claimed is:
 1. A method for producing a decorative element includes the steps of: (a) preparing a TPU film, at least one ornament, and a releasing film coated with a glue layer on a plane thereof; (b) disposing the plane of the releasing film coated with the glue layer facing to the ornament; (c) arranging the ornament located between the TPU film and the releasing film to form a stacked array; and (d) hot pressing the stacked array.
 2. The method for producing the decorative element as claimed in claim 1, wherein the TPU film is transparent and pervious to light, wherein the ornament is cotton thread.
 3. The method for producing the decorative element as claimed in claim 1, wherein the TPU film is transparent and pervious to light, wherein the ornament is decorative material.
 4. The method for producing the decorative element as claimed in claim 1, wherein the stack array is hot pressed by a hot pressing machine to form the decorative element.
 5. The method for producing the decorative element as claimed in claim 1, wherein the TPU film is defined a first width, wherein the ornament is defined a second width, wherein the releasing film is defined a third width, wherein the first width is equal to third width, wherein the second width is less than the third width.
 6. A decorative element comprising: a TPU film; at least one ornament; and a releasing film includes first and second planes disposed at two opposite ends thereof, with the first plane coated with a glue layer and faced to the TPU film; wherein the ornament is located between the TPU film and the first plane of the releasing film and contacted with the glue layer.
 7. The decorative element as claimed in claim 6, wherein the TPU film is transparent and pervious to light.
 8. The decorative element as claimed in claim 6, wherein the ornament is cotton thread.
 9. The decorative element as claimed in claim 6, wherein the ornament is decorative material.
 10. The decorative element as claimed in claim 6, wherein the TPU film is defined a first width, wherein the ornament is defined a second width, wherein the releasing film is defined a third width, wherein the first width is equal to third width, wherein the second width is less than the third width. 